The Hoarders With No Borders

It’s time once more to think about collecting.

Whether or not you want to, it is pretty hard to escape the fact that the world of whisky is expanding beyond all expectations. We don’t even need to stop at whisky, for there is still a lot of expansion in other distilled spirits such as premium rums and craft gins and it doesn’t seem to be stopping. More and more people are getting in on the concept of collecting. I’ve been asked by quite a few people recently about collecting and its enough to make it worthwhile to write another article on it. I’ve already written extensively on this in the past, but I feel now it is appropriate to bring you a more up to date article which encompasses some of the experiences that I have had as well as conversations I have had with various people within the whisky industry.

What is collectible?

This is all down to personal preference. We all have different things that excite us in the whisky world. Some people only collect from one distillery, some people may only collect certain vintages, certain age statements. We’ve all heard of the generous father who gave his son a bottle of 18 year old Macallan for his birthday, allowing his son to sell it and use the profit to help him move onto the property ladder, there really is no limit on what is and isn’t collectable, but you have to look at why you are collecting and this will determine what will be suitable for you to collect.

This is a question I put to Andy Simpson of Rare Whisky 101. Andy has been a whisky collector as long as he has been legally allowed to be, as well as being a collector, he is a broker, valuer and consultant to the Scotch Whisky Industry. Andy and I had some very interesting conversations over our joy of whisky collecting and seeing as I was going to have to rebuild my collection slightly, I thought it made sense to ask Andy what would be appropriate to collect in the future.

“There are three properties to collectible whiskies” Andy explained to me over the phone. “which are desirability, collectability and investability.” He went onto explain how every bottle will have different amounts of each property, and where it has good levels of all three, then that is where you have a suitable bottle.

Bingo is the perfect balance. Bottles that meet all three criteria are the ones to go for. If it doesn’t have much investibility, then don’t look for profit.

Desirability. Does the bottle have a physical property that makes people want to own it? Is it a whisky with an in demand flavour profile? Does it have attractive packaging?

Collectability Is it a rare release? Is it from an in demand distillery or bottler? Is it part of a set that you already own? Is it discontinued or from a silent distillery?

Investability This can be a product of the desirability and collectability. This is because if a whisky is rare and in demand, then the chances of it being investment grade are high. However, true investment grade whisky is likely to beyond the means of most people reading my blog. We are looking at items like Macallan where some bottles easily reach into five figures. Investability (which isn’t really a word in the English dictionary) is not likely to occur from a bottle that can be bought in your local supermarket. You are looking to source bottles at specialist whisky shops, distilleries or auctions to get a better chance of making a profit.

If you are considering whisky that has all of these attributes then you have a bottle that is likely to be in demand.

What sort of collector am I?

I think it is fair to say that the vast majority of collectors are people who perhaps just collected a bottle here and there, perhaps to drink, perhaps to save for a rainy day. Few might go down the investment route from the beginning. Has it been that people have got the idea that is often fuelled by the media and the producers themselves that whisky is a premium investment option? Just because something appeared on the Knight Frank index does not mean it will continue to do so.

The types of collector fall into a handful of very easy categories. 1/ Drinkers – Those who want to collect to have a good stash of a favourite dram on standby. 2/ Hobbyists. Those who take pride in owning bottles. 3/ Investors. Those who are buying whisky in order to realise profit, expecting their whisky to go up in value. 4/ Flippers. Those who take advantage of new releases to sell quickly after release to those who either can’t wait for a bottle or aren’t able to get a bottle.

Of course there can be blurring of the borders between the four types of collector. I don’t know if a flipper actually counts as a collector as some don’t even touch the bottle they buy, often getting retailers to send straight to the auctioneers. Personally, I’m a bit of the first three types. I have whisky in store that I know I plan to drink, whisky I’ve wanted to own because I like the presentation and whisky I have bought deliberately as an investment.

For those who drink or those who collect just to own bottles they admire, then what they choose to collect is entirely personal and dependent on their own tastes. However if you want to collect to realise a profit, no matter how small, there are guidelines that you would be well advised to stick to.

1. Have a collection policy or an aim.

This might not be particularly obvious, but if you want to maximise profits, then you have to target what you want to collect. In the start of my collecting journey, I initially started collecting bottles from distilleries that could be seen on my journey between home and Aberdeen. As this passes through Speyside, that encompassed many distilleries. I didn’t just collect any bottles, I collected those that were limited edition. Let’s face it, a standard 12 year old Glenfiddich unless its ancient is never going to realise much value.

I moved onto collecting Flora and Fauna bottlings. It’s advisable if you are going to collect a certain type of bottle, then attempt to get the whole collection. When the time comes to sell, you will be able to attract two types of buyers; those who want the whole collection or those who wish to a bottle at a time. Make sure however you are aware of the likely cost of all the collection before you start. For instance, many Flora and Fauna bottles cost around under £200. However, rarer bottles like the white cap first editions often go for over £400. The holy grail of the collection is the Speyburn, which was only made for one batch according to legend. This bottle has started regularly achieving hammer prices of over £2000.

2. Buy bottles that are likely to realise an increase in value

There is absolutely no sense in buying bottles for investment just because they are available. They have to be able to realise an increase in value and realistically you need to be buying bottles that will be in demand in the future. Bottles that would come under this criteria are most normally limited editions with low numbers released. There is a problem with the title ‘Limited Edition’ as in a lot of cases it isn’t really rare at all.

Realistically speaking, if you can buy it off the shelves of your supermarket, then it is generally not going to be a bottle that will be collectable. There are some exceptions, but you will have to generally keep hold of the bottle for many decades to realise a decent increase in value.


Limited release festival bottlings are a good bet.

Unfortunately, many bottles increase in value not due to the whisky inside of them, but due to the brand. The whisky inside them may not be the best example of what that distillery can produce, but the demand is there. Distilleries such as Macallan, Ardbeg, Highland Park and Glenmorangie spring to mind. It is pretty hard to lose money on a Macallan bottle, but you have to buy the right one. The quality of the whisky in a 1980’s distilled 10 year old is far superior to some of the Double Oak and Triple Oak expressions available now in my opinion so it pays to do your research. Not that any are bad whiskies, it’s all a matter of relativity and personal opinion. And while I did say it was hard to lose money on a Macallan bottle, it is possible and I personally know of one person who has lost £100 on a higher value release. It’s not me I hasten to add, although the person in question is quite open about it.

Bottles that are likely to go up in value are those from silent distilleries, bottles that were popular and discontinued, single cask bottles from an in demand distillery. Cask strength editions are quite worthy as well, but you have to keep an eye on how many are produced. Something like Glenfarclas 105 will not go up in value, as it is a core range and many thousands have been produced, however a limited run of a cask strength bottle such as a Glenfarclas family cask will most likely increase in value, or a bottle such as a festival release with limited numbers.

Also popular are the bottles from first releases from new distilleries. However buying these on the secondary market soon after release usually means the price has been distorted by flippers, so it is always better to buy straight from the initial point of sale.

3. Know of the potential value of the bottle before you buy.

Yes, it is nice to get your hands on a rare Glenugie, the Peterhead distillery that was the first distillery to close as part of the 1983 mass cull of distilleries due to a surplus of production. However when buying such a bottle, it is always better to get it straight from a retailer on the primary market. If you buy such bottles on the secondary market, such as from an online auction or whisky broker, then you have to be aware of the going price for the bottles. While you may be happy in paying £400 for the bottle at auction, it’s not really a good investment if the ceiling for that bottle is £450. A closed distillery may not be the best example, as eventually supply will run out at some point, but the same goes for any bottle. Look at those people paying over £2000 for a Macallan Genesis – the market price has seen a lot of these bottles sell now for around £1400 at auction. Yes, given time the price will probably go back up again, but that depends on how demand continues for them. If you overpay, then you have to hold onto the bottle for longer to realise a profit, or stand to make a loss.

It’s worth pointing out that in some cases, original bottlings often are more profitable than independent bottlers, but this is not always the case. Buying a whisky bottled by Signatory, Gordon & Macphail, Cadenhead, Adelphi, James Eadie, That Boutique-y Whisky Company amongst others can realise good prices. Certainly an Invergordon 42 year old whisky from TBWC I’ve been chasing has certainly increased in value, and I know from the bidding action it is very much in demand. I think the original release price for Batch 15 was in the region of £115. I had to pay close to £200 once auction fees were considered. However, I have tasted it in the past and it is a great dram, making a good explanation for why the price has gone up.

4. Know your potential buyer

When buying, think about who is likely to buy what you are selling. This is why gimmicks like the Game Of Thrones whisky wasn’t really a good investment. Apart from those complete sets flipped just after release, it is rare to see a complete set break even. It is unlikely to ever make much of a profit if any at all. Limited editions tied to a TV show are unlikely to make money as they are normally manufactured in large amounts.

‘Limited Edition’ is often a misnomer, as something produced in its hundreds of thousands, but only made available for a 6 months or so is still technically a limited edition. You need to see my article on Game Of Thrones whisky to understand that the only people likely to buy this are fans of the show. And they’ll already have a set or two. With no real auction demand, unfortunately you are stuck with it or will not be able to sell for any profit. Remember most auctioneers take between 5 and 10% on the hammer price which when Game of Thrones has already got a hammer price well under the original RRP makes the blow a little bit harder.

This is why I always advise do not buy anything you are not prepared to drink. Buying bottles like Macallan, Ardbeg and Highland Park may have higher prices, but there is a healthy secondary market for these bottles, as people buy them to drink, especially whisky bars in Asia who’s clientele are demanding rare whisky and are prepared to pay for it.

This is also the risk in single cask bottlings. You need somebody to want the single cask whisky you have as there can be duds going about that haven’t been well received, but this can be mitigated by buying from an in-demand distillery. It’s hard for me to suggest individual distilleries, but I myself have usually restricted myself to single cask bottlings from GlenAllachie, GlenDronach, Invergordon, Glentauchers, Dailuaine, Benrinnes and Tamdhu. I have other single casks, but these for me are the brands I like.

5. Don’t overstretch.

It goes without saying that you should not overstretch. If you are a low grade investor, the best advice I can give you is set a budget for what you are prepared to spend to collect. Perhaps a monthly budget – you don’t have to spend it all in one go, but perhaps roll it over to another month. What ever you do, it is important not to spend more than you are prepared to drink, as there is a possibility that the situation may happen. With that in mind, it is also helpful if you collect stuff that you would enjoy drinking – if you don’t like peaty whisky, then there is no sense in collecting Ardbeg for example. Just in case, you understand! It all depends whether or not you are prepared to take the risk.

6. Speculate to accumulate.

As with any investment, you have to consider what bottles give most value. I’ll put it here that if you are only going to collect bottles at £30ish then the chances of any sort of profit are minimal. They are not extinguished, but from my experience the more you can spend on a bottle, the more it is likely to have a chance in going up in value. I can give three examples to show relative profits.

Aberlour 10 – decent enough whisky. Can be bought for £35-45. I am aware that it is getting discontinued in favour of a 12 year old expression. This whisky is mass produced, and while a decent whisky there will be a lot of this hanging around in people’s drink cabinets. It’s a simple yet pretty good value Speyside whisky. However, it is highly unlikely in the period of 10 years to double in value.

Old Pulteney 17 – Another mass produced whisky, but perhaps not as much as the Aberlour above. This was discontinued in 2018. It was reviewed by American YouTube vBloggers Scotch 4 Dummies as potentially the best Old Pulteney ever. Cost used to be £74ish. I’ve just had a look on Amazon, and the cheapest new one they are advertising is £203. It can be had a lot cheaper elsewhere, but the thing is that editon was a very popular whisky. Just looking at one auction site, the price has peaked at £110, yet averages at £85. It has only been discontinued for two years, so many of the people buying it are likely still to be drinking it. Once supply narrows down, this will be a good whisky from an old era. The price is likely only to do one thing.

Bruichladdich Octomore X4+10 – Now we look at a whisky that was a limited release. £150 on release and only 3000 produced. Sold out instantly. This is a quadruple distilled whisky at 70% and ten years old. However it was only in a 50cl bottle. However just looking at one auction site, this peaked at £281 some three months after release and now sells for anywhere between £210 and £250. Even at the lower value, thats £60 in less than a year on an initial investment of £150. As these get drunk, the value will only go up, but will reach a ceiling value of which I estimate to be in the £300 – £350 range maximum. I own two, and I can guarantee one will be getting cracked open.

Can you see the pattern? The more that gets spent on a whisky, the potential to realise an in value increases also. In my experience if you spend below £100 a bottle as an investment, you are unlikely to see great profits and it may only hold its value. Factor in selling costs and you may only break even. However, if you are collecting as a hobby because owning certain whiskies or brands gives you an amount of pleasure and pride, then profit is not your main motive so you should not expect to make any. Harsh, but fair as you’ve received value in the pride factor and not the monetary factor.

7. Be aware what is getting relabelled.

For those who want to collect a specific whisky, they are more likely to be looking for all variants of it. So when a distillery is rebranding, people will want the new style in their collection. Doesn’t necessarily have to be an expensive whisky. Example – GlenDronach, BenRiach and Glenglassaugh were all sold by Billy Walker to Brown Foreman. While there has not been a rebranding of all the whisky (BenRiach recently has undergone a rebrand), there has been subtle changes to the bottles, such as the new Master Blender signature changing to Rachael Barrie instead of Billy Walker. This gives the bottling a distinct ‘marker’ of when it was produced, therefore collectors in the future will easily be able to tell the era the bottle was from.

Another distillery that has rebranded, Glengoyne, recently had it’s 18 yr old expression for sale on Amazon for £20 less than normal retail, possibly in an effort to sell old stock. That is good for drinkers (cheap drink!) but is also good for collectors who have more margin to realise a profit should they ever sell.

This is why with intelligent buying, you don’t have to go for the expensive whisky. It can be enough to buy an affordable bottle and just wait for a rebrand or a recipe change. An example is GlenDronach 15 Revival. The original recipe had to be discontinued for three years due to lack of sufficient stock to make up the malt. Three years later, it reappeared and has since undergone another recipe change according to my sources. The original bottles have increased

8. Be aware what is getting released or discontinued.

First bottlings from any distillery are usually a safe bet, especially if in limited numbers. Be careful if you are buying them on the secondary market as you may be overpaying, Similarly be aware of what is getting discontinued.

It can help being on the mailing lists of distilleries to see when new releases are coming. Often that gives you access to any ballots for limited releases or first chances to purchase. I used to be on the mailing list for a few distilleries, such as Macallan and Ardbeg, but have now decided to cut back as I am no longer really interested in these brands enough to be on their marketing lists.

9.Make sure you have a place to keep your collection

It’s all well and good collecting whisky. But if you are not drinking it, or not drinking it quick enough, then you will have to ensure that you have somewhere to keep it. If you are collecting for investment, then you need to make sure that it is in a place that keeps your bottles in prime condition. I’ve written on this extensively here and here (click on links) but to quickly summarise it needs to be somewhere not exposed to constant light and the temperature has to remain stable and not at extremes – lofts, attics and garages are not good places. I personally have a storage locker, but that comes with its own risks – see here


The constant dilemma

10.Make sure it is covered.

Again, I have gone into this in detail before here and here, but regardless of where you keep your collection, make sure that it is covered under insurance. Keep an eye on the values of any high value bottles as they may go up and exceed the single item limit on your house insurance. Having large amounts of bottles in your house may also compromise your house insurance too if there was a fire. Best look into specialist insurance. This is a given if you are using a storage facility – get professional whisky insurance and don’t rely on the insurance offered. There are normally limits on alcohol pay outs -my first storage location limited me to £10K.


Flood. Bad things can happen.

11.Keep an eye on the value of your collection.

You need to keep an eye on the value of your collection for a few reasons. Firstly and most importantly is for insurance purposes. This will make sure you have adequate cover for your collection.

Keep a regular check on what the more expensive bottles in your collection are doing at auction. These are the bottles that you stand to make the most profit on if bought at the right price, but equally could be the bottles you lose most on. You may find that the price is dropping as a bottle is going out of favour and it may be a good time to sell. However, don’t let one or two auctions be the decider – use a service like Rare Whisky 101 to check every so often to see the average prices. Investment in whisky bottles is best played out over the long term, similar to any investment, so it is sometimes better to hold your nerve.

12. Selling.

If collecting to realise profit, then you have to keep an eye on how to sell it. There are limited options as it is illegal to sell alcohol without a licence, therefore you have to use an auctioneer or a broker. These often come with charges or commission, so you have to factor this into your final profit or loss.

Auctions are a risk as you need somebody to want to buy your bottle for it to sell. Ideally you want two or three people to want to buy it, as a bidding war often results in a better price for you. But here’s the hint why you don’t really collect stuff off the supermarket shelves – its been made in its thousands, supply is likely plentiful on the secondary market, therefore people don’t have to have bidding wars.

The other risk in selling is that you have to ensure that you are not selling in quantities regularly enough that could attract the attentions of the authorities. You may be selling in such a way the tax authorities may deem you as a trader. This could have legal as well as tax implications. Advice I have been given in the past is that if not selling everything at once is sell in larger tranches.

You have to be aware that selling bottles of whisky, this can expose you to tax liablity, especially Capital Gains tax if you reside in the UK. This is because unlike casks of whisky, bottles are not seen as a depreciating asset and therefore can be used in any tax liability. Of course, this depends on how you sell it as you will also need to avoid being seen as a trader too if conducting frequent sales. A reputable whisky broker will be able to advise you.

Conclusions

l would like to point out that this is not an exhaustive list. If you decide to collect for profit, then all I can really say is do not spend more money than you can afford to lose or drink. It’s a hobby, do not let it be your downfall. If you want to make bigger levels of profit for less work, I’d consider cask purchase ONLY THROUGH A REPUTABLE DEALER and not through any of these advertised investment schemes. Cask investment also potentially comes with some large tax costs and you need to have a plan on what to do once the cask reaches maturity. Essentially the only way to make profits is to sell in bond.

It doesn’t take a genius to see that collecting in whisky is becoming more and more popular. However I feel in the UK that we are potentially in the path of a perfect storm that may crash bottle auction prices and also affect the industry as a whole. Back in the 1980’s the whisky industry severely constricted due to oversupply. Whisky distilleries were shut wholesale, some never to reopen. The term coined for the period I’ve often seen as the ‘Whisky Loch’. Well, I feel we are reaching a point that we now have a Glass Loch building in the cupboards across the UK. Supply has never been so good, and with many new distilleries coming online, people are seeing bottle collecting as an easy way to make money.

However, I feel the dam holding back the Glass Loch is on shaky foundations. While auction prices are healthy at the moment, the global economy may not be. Without taking the political view but based on fact, the UK economy is in a very precarious position, caused by the Coronavirus and the potential effects of Brexit. Should the economy fail and there is mass unemployment or raised taxes, there will be a pinch on the pockets of the public. People will then see their whisky for what it is – a luxury. Faced with having to make mortgage payments, I predict that a good many people will be selling parts of their collections or even in their entirety. This will have the result of potentially lowering secondary prices.

This has two outcomes for us as collectors and investors. Falling auction prices mean availability of bottles at reasonable prices goes up. Any investment in whisky should always be seen as a long term strategy. Buying cheap now at auction could realise great benefits in the future. But in the second outcome it also potentially means that our collections go down in value too. Hold your nerve as long as possible. Those people who do will benefit, as the lowering of prices will also potentially mean more of those collected bottles get drunk or end up in the hands of those who will drink them. A shortening of supply means when the market swings back the other way, our bottles will be that little bit rarer. And worth more.

Please realise that I am not a professional and am only writing this based on my experience as a collector myself and what I have seen in market performance within the secondary market. I cannot reiterate enough that you must only purchase what you can afford to drink or are comfortable to lose.

Last bits of advice? Collecting for personal enjoyment or profit can give immense levels of satisfaction. You can learn lots about the whisky industry as you research your bottles. Have fun but remember that when the fun stops, stop.

And don’t forget to open a bottle in the stash every now and again. Collecting without tasting is a bit soulless.

Yours In Spirits

Scotty

Index of tastings here

Index of articles here


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Scotty’s Drams encourages responsible drinking. To find out the facts about drink, and where to find help if you need it visit Drinkaware.co.uk by clicking on the link.

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All Photos – Authors Own

Venn Diagram – Authors own.

The Cathedral of the Cask

It is said that a mistake is only a mistake when you at least learn from it. When you continue to make that mistake, that is at the very least bad planning. It’s a Friday forenoon as I am writing this, so I suppose I really should know better. I am still going to call this a success as I finished the article on Friday as well, however only with 80 minutes to spare.

This week has seen a small burst of whisky activity, in which I have visited a distillery and cooperage, and it is the cooperage that is going to form the basis of this weekends article. I was wanting to do a bit of research into cask construction to give me a bit of a background for an article I am writing for something else and my visit to the Speyside Cooperage in Craigellachie did not disappoint.

When we think of whisky, the focus is always on the distillery and the casks are almost a foregone conclusion. Yet these should not be forgotten as they play a massive part in the formation of our dram in creating the colour and developing the taste from the distillate. Even then, all we think of is rows of casks sitting in a warehouse, but we don’t really think of what goes into making them. I can tell you now that it is more than you think and you would be surprised at actually how much. What’s even more surprising is how quickly it all happens.

The Speyside Cooperage sits just outside the village of Craigellachie, on the A941 between Dufftown and Craigellachie. It is a business that I pass regularly, but most often from the rear of the site, on the short cut between the A941 and the A95 to Aberlour and home. When passing the pyramids of casks (known as a Stow and is pronounced to rhyme with Now) I’ve always wondered how they process so many casks. On a snowy Monday afternoon I decided to pay a visit to the Cooperage.


Casks as far as the eye can see. I’m usually driving past at the other end of the yard on the way home. It was time to visit.

I chose the VIP tour, which allows access to the shop floor and the yard. This allows you to get as close as safely possible. The good thing about the VIP tours, especially out of season is the chances of getting a one on one tour is extremely high. While only mad dogs and Englishmen are said to go out in the midday sun, it is only perhaps the true whisky geek attired in appropriate amounts of Gore-Tex that will venture into Speyside to research barrels during a winter storm. Thus so it was the case that I got a solo tour with Rowan.

The tour starts with a very informative and well made video that is refreshingly full of easy to understand information and devoid of any corporate promotion, something that I note is more and more creeping into any whisky based tour. The video describes the type of wood used, how it is cut, and shows a basic overview into how a cask is made. After the video which lasts for approximately 15 minutes, you are then taken up the stairs to the viewing gallery where you can see most of the shop floor. Here you see the coopers in process repairing casks and what is instantly apparent is the speed that they work at. Because the coopers are paid at a piece-rate, it is in their best interests to have a high turnover of casks.


The shop floor (Tripadvisor / BartV495)

What is not appreciated is that the coopers are assisted by a a team known as the Labour Squad. These are the workers that assist the coopers by ensuring that there are casks ready to be worked on, by keeping the area around the benches clean, by making sure that they have supplies to repair casks. There are also apprentices at the far benches who serve their time over 4 years. There is quite a bit of interest when an apprenticeship comes up; apparently there were about 100 people applying for just one position.

The middle section in the photo above is where casks that are not repairable are put, and parts used from them to fix other casks. On the day that I visited, the workshop were repairing former wine casks, therefore they would all be similar in shape and height, but not every stave will fit every cask. You can see two casks in the middle section have their bands off and have some staves missing – these will be taken to repair other casks.

The cooperage can source or make a cask to order. The predominant wood in use is American Oak. This is for a couple of reasons. Firstly it is quite a dense oak, and the wood does not interact quite so strongly with the distillate as much. It also grows tall and straight with few knots, which means it is a lot easier to get a consistent wood quality that is less likely to split or leak. European oak tends to be a bit more porous. A typical American Oak will yield enough oak to manufacture 3 barrels. At the time I visited, no new whisky casks were being made and it was old wine casks that were being used. I never did find out what oak these were made of, but if it was European, it is most likely to be French Oak.

To ensure that the liquid stays in the cask, the staves are cut in what is called quarters. This means the stave is cut across the grain, and will stop the liquid in the cask leaking out.


From ‘Coopers and Coopering’ – Ken Kilby

So what happens when a cask comes in for repair?

The cooper will take the cask to his station, and give it a thorough examination. They are looking for cracks and splits in the wood or signs of other damage, such as a damaged metal band or hoop. There are usually 6 hoops in a cask – the top one is the chime, the 2nd one down one is the quarter and the one closest to the middle is known as the Bulge. This is repeated for the other end. The cooper will use a wire brush to knock off any debris and weathering on the outside to get a good look at the wood. If it requires repair, then the three hoops at one end are removed and the barrel inverted. Then he will slacken the top hoop and remove the other two, so he can open up the cask to remove the damaged staves.


Cask being reassembled. Two staves have been replaced. See the reeds just behind the cask for sealing the ends.

Once the staves are repaired, the cask is closed up, the bulge hoops are put back into position to start closing up the cask. The remaining hoops are placed on, but not into the final position. The cask ends are then put into position, and sealed around the edge with dried water reeds.

Depending on client requirements, if the barrel requires re-charring, the old char is removed and the charring process takes place once more. There are differing levels of char, which effectively blisters the wood to charcoal. This has a few uses – firstly it increases the surface area of the wood, to allow the spirit to interact more with the cask. The charcoal will also be a crude filter, and will help neutralise some of the less pleasant parts of the the distillate. It will also have an effect on the colour, taste and aroma of the final whisky.


Charring inside a cask at a Speyside Distillery

At the time of my visit, the coopers were working on old wine barrels, and this could be clearly seen by the staining on the insides of the casks. The casks were being charred at around 400C for about 100 seconds. The cooperage customer will ask for a particular charr level, and Rowan my guide informed me it is getting more usual to see higher temperatures for shorter times. Once the charr is complete, the cask is then subjected to jets of steam – this is to put some moisture back in the wood. The cask ends are charred separately in a facility outside, and are then returned to the cooper to make up a cask once more.


Charring in progress

It is thinking about the cask ends that I actually discovered something that I did not already know. Of course, the casks have no nails or glue holding them together, but I often wondered about how the cask ends are jointed together and this is where today continued to be a school day. Whisky casks generally have dowels holding them together. Several pieces of wood are dowelled each other then pressed together. Once pressed, the cask is then put on a lathe style machine to turn the cask end into a circular shape with the profile to enable it to seal correctly.


Cooper away to fit the casks end. Note the two replaced staves.

Wine casks are generally different, and what I saw was that the pieces of wood that form the end are pressed together using a tongue and groove effect. This makes the insertion of the cask end a little bit more tricky, but the coopers I watched assemble casks did it with ease.


Tongue and Groove of cask end section. Note how far the red wine has penetrated.

The assembled cask is then passed onto one of the labour team who use a machine to press on the two hoops at either end. This ensures a tight seal and that the ring is in precisely the correct position. Once this is done, all that remains is for the cask to be seal checked, which is done by putting some water into the cask and pressurised with air. Should a leak be detected, the cooper responsible has to repair the cask.

Should the cask pass, it is either put into a stow for storage, or it is transported immediately to the client. And here is where I learnt something new. For years, I have heard in distilleries that the casks are shipped broken down, however Rowan tells me that this is not necessarily true. It was calculated that it was more expensive to pay for a cooper to break down the cask in the US or Spain (Most casks used in Scotch whisky comes from the bourbon or sherry industries) then have them rebuild the cask in Scotland. So in effect, the cooperage is actually shipping air, as usually nothing is in the cask when it is shipped.


Some of the many stows of casks

There is a large collection of different casks on site. Everything from firkins (this was what the apprentices were working on) Quarter Casks, Barrels, Hogsheads, Port Pipes, Sherry Butts and Puncheons were present. In total there is around 200,000 casks on site at any one time. Wondering around the yard, the stows of barrels towered above us like a cathedral of casks. I had to wonder how much effort would be needed to knock the securing chocks out from the bottom and then to run from the tumbling casks. Thankfully that is not my job but images of Wylie Coyote getting buried in a in barrels after chasing Road Runner came to mind.

One question I had was how do they tell what each cask has held before or how many times it was used? The reason I asked was that each client has their own stows, yet the cask types (not sizes) were mixed. I thought it was something to do with the colour of the paint on the cask end, but the secret was a lot more mundane than that – it was usual to have the information on the paperwork when the cask arrived, and most casks now have a bar code or an alternative identifying mark.


1988 Jura. Cask a minimum of 32 years old.

I’ve got quite a lot of experience with cask ends, as I have been collecting these to use as decorative pieces for a local hotel bar, but nowadays these decorative cask ends are coming to an end in the larger distilleries at least. Many of them simply have a bar code on them. The distilleries are reluctant to allow these to be sold now, and many insist on the ends being painted over. Personally I think that this is a shame, as these marks tell a lot about the history of the cask. Remember that the wood it is made of is around 100 years old, then the cask itself can be as old as 40 – 60 years. I think it is nice to see all the dates that tell of whisky now probably long drunk.

At the end of the tour, we returned to the gallery where I am told that one of the coopers present is actually a world record holder. Davey Mckenzie had put a 190 litre barrel together in 3 minutes three seconds. Indeed, watching the guys repairing the wine casks, these were often repaired in around 10-15 minutes a piece, depending on how much work is needing done. It was now my turn to assemble a small cask, but I’m not going to embarrass myself only to reveal I didn’t manage – it really is a skill!

Finally it was time to finish the tour. It really was a great experience, and I think I spent 2 hours there, but it seemed a lot more. This was because you can get a lot of information and plenty of opportunity to ask questions in a short space of time. At the end of the tour, you get a tea or coffee, some shortbread, plus a bar towel and engraved Glencairn glass with the Cooperage logo. Oh, and a small nip of their own mystery single malt whisky bottled from a local distillery. I did tell my guide that I thought I knew what it was judging by the smell, but it is a secret. However, when I compared it to a sample of the whisky I thought it was, it was a very good match.

Don’t worry – I won’t tell.

I’d like to thank Rowan for her great tour. Whisky Geek Scotty was definitely on his best behaviour and didn’t get carried away. I’d also like to thank Andrew Russell, the General Manager of the Cooperage who took his time to answer a couple of questions I had to e-mail him in the writing of this blog post.

I can thoroughly recommend a visit to this cooperage, as it is one of the very few cooperages where you can see the cask being assembled from beginning to end. You can find out more by phoning the visitor centre on 01340 871108 or visiting http://www.speysidecooperage.co.uk

Yours in Spirits

Scotty

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Photo Credits

View from Gallery – Tripadvisor / BartV495

All Other Photos – Author’s own